Eduardo Calixto Consulting (ECC) is an expert consulting company that started in Germany since 2015, focused on providing consulting services, asset management software solutions and training (in place and online) to different industries such as Oil and Gas, Railway, Aerospace, Nuclear, Military, Mining, Automotive and Power Plants. Our services are based on our expert’s experience, over than 20 years in such industries by applying different solutions during the all company´s asset life cycle phases.

Eduardo Calixto Consulting (ECC) strength lies in its ability to audit, assess, implement or improve Artificial Inteligence analysis for Maintenance, Asset Management, Asset Integrity, Safety, RAM (Reliability, Availability, Maintainability) & LCC and ILS program based on best practices methods analysis and forecasting across all stages and phases of the asset life cycle.

ECC provides products such as: 

• Integrity PRO: for asset management and Asset Integrity management;
• Aladdin CMMS: solution for maintenance management;
• ARULE: for Prognostic Health Management.

In order to provide support in asset high performance achievement throughout the asset life cycle, the five lines of consultant services and training based on different methods such as:

1. Artificial Intelligence for Maintenance 4.0

• Suppervised Machine Leraning Classification Methods.
• Suppervised Machine Leraning Classification Methods.
• Unsuppervised Machine Leraning  Methods.
•  Convolutional Neural Network
• Prognostic Health Management

2. RAM program

• ALT, HALT, HASS, RGA.
• LDA (Lifetime Data Analysis);
• RAM (Reliability, Availability and Maintainability Analysis);
• FRACAS (Failure Report and Correction Action System);
• WA(Warranty Analysis);
• FMEA (Failure Mode and Effect Analysis).
• RCM (Reliability Centred Maintenance);
• RBI (Risk Based Inspection);
• APO (Asset Performance Optimization);
• ORT(Optimum Replace Time).

3. Asset Management

• KPI definition and prediction;
• Preventive Maintenance Schedule;
• Predictive Maintenance and Online Monitoring;
• Work orders management;
• FRACAS;
• Operational Risk analysis;
• Routine and Teams Management; 
• Asset Management based on Integrity PRO SaaS solution.

4. Asset integrity Management

• Risk Management
• Risk analysis (HAZOP, PHA, HAZID, SIL, LOPA, FTA, ETA, BOW TIE, Consequence and Effect Analysis)
• Human Reliability analysis.
• Reliability engineering (FMEA, RBI, RAM)
• Asset Integrity based on Integrity PRO SaaS solution

5. Integrated logistic Support

• Spare optimization based on modelling;
• Inspection and preventive maintenance optimization; based on modelling;
• Life Cycle cost optimization.

6. Safety Engineering

• Functional Safety;
• SIL assessment;
• Occupational risk assessment.
• Risk Management (hazard identification, risk analysis, risk evaluation, risk mitigation, risk communication, risk monitoring).
• Safety and Occupational Health Management.
• Safety System Audit based on ISO 18001 standard series.

By implementing Artificial Intelligence mthods is expected to Achieve:

• Equipment Criticality Classification ;
• Equipment Risk Classification;
• Equipment Cost Classification;
• Personal classification;
• Maintenance Plan Schedule based on Cluster;
• Maintenance Optimization based on cluster;
• Remaining Useful Life prediction based on Regression;
• State of Health Prediction based on Regression;
• Equipment defect Image classification;
• Degradadation pattern image Classification

By implementing Asset Management Program is expected to Achieve:

• Asset High Performance achievement;
• Operational Cost reduction;
• Easy routine management;
• Bad actors Traceability;
• Risk criteria to bad actors definition;
• Common Maintenance Schedule programs database;
• Integration of Asset Management platform with MAXIMO and SAP;
• FRACAS database;
• Performance Index available online;
• Automatic results online;
• ISO 55000 compliance.

By implementing AIM is expected to achieve te follows:

• Asset Integrity High Performance achievement;
• Safety requirement compliance;
• Easy safety integrity routine management;
• Safety Bad actors Traceability;
• Easy Incident and accident management
• Risk criteria to unsafe event priorization;
• Common Inspection and Maintenance Schedule programs database;
• Integration of Asset Integrity Management platform with MAXIMO and SAP;
• FRACAS database;
• Safety Integrity Performance Index available online;
• Automatic results online;
• ISO 55000 compliance.

• ILS program implementation through out life cycle:
  
• ILS planning and control;
• ILS And RAM program interaction;
• Supportability based on RAMS program´s analysis results;
• Life cycle cost reduction;
• Logistic high performance achievement;
• LORA definition;
• Spare parts definition:
• Spare parts, Maintenance schedule and Life cycle cost optimization;

• Asset high performance achievement;
• Warranty terms definition;
• Basis for vendors selection;
• Assets reliability target definition and achievement;
• ALT/HALT/HASS/RGA requirement definition implementation, verification and validation;
• Reliability & Maintenance plan thought out Asset life cycle;
• Basis for Asset Management;
• Optimum replacement time for aged assets;
• Reliability database;
• Reliability engineering methods procedures.

• Compliance with Standards (SAE standards);
• High performance achievement;
• Warranty terms definition;
• Basis for suppliers selection;
• Client RAMS target achievement;
• ALT/HALT/HASS/RGA requirement definition, implementation, verification and validation;
• RAMS Plan thought out Asset life cycle;
• Functional Safety and SIL verification and validation;
• Interaction between RAMS plan activities and project schedule;
• RAMS awareness through out organization;
• Basis for future RAMS projects.

• Compliance with Standards (EN 50126, 50128, 50129);
• High performance achievement;
• Warranty terms definition;
• Basis for suppliers selection;
• Client RAMS target achievement;
• ALT/HALT/HASS/RGA requirement definition, implementation, verification and validation;
• RAMS Plan thought out Asset life cycle;
• Functional Safety and SIL verification and validation;
• Interaction between RAMS plan activities and project schedule;
• RAMS awareness through out organization;
• Basis for future RAMS projects.